AMOR1630 Computer Fabric Cutting Machine for Upholstered Sofa
AMOR-1630 Laser Fabric Cutting Machine is a professional sofa fabric cutting machine that is used in more than 500 sofa factories worldwide. Stable performance and easy to use. Completely solved the dependence of sofa fabric cutting on workers.
Automatic nesting, automatic feeding, automatic cutting-save workers and improve efficiency
|Problem with the sofa factory||AMOR solution|
|Recruiting skilled cutting workers is difficult||One machine can replace 3-4 workers|
|High processing cost||Automated processing to reduce worker management costs|
|Serious waste of fabric||Automatic nesting system – saves 5-10% of fabric|
|Low production efficiency||8-20 sets of sofas can be cut in 8 hours|
AMO1630 Laser fabric cutting machine technical specifications
|Working size:||1600mmX3000mm, Can cut fabric rolls continuously|
|Cutting tool:||Alumina material for lifelong use|
|Optical system:||63.5 Three mirrors, one focusing lens, imported from Singapore, high light reflectivity, good focusing effect, focusing lens focal length 63.5|
|Laser tube:||150WRECI laser tube, it is recommended that cutting power is controlled within 70%, which can effectively prolong the life of the pipe|
|Ammeter:||Control between 20-30|
|Control System:||Qiancheng system, supports ultra-format cutting, suitable for continuous cutting of fabrics|
|Support image format||DXF，PLT，AI etc Vector file|
|Cutting thickness||single layer fabric|
|Connection||Serial port, support offline operation, USB file|
|Motion Control System||High-speed continuous loop DC servo motor|
|Storage||Can store 400-500 cutting files|
|Exhaust fan power||Bottom fan 3X0.75KW，upper fan 1X0.5KW|
|Fan operating voltage:||AC220V/50HZ|
|Machine operating voltage:||AC220V/50HZ|
|Cutting speed :||50-500mm/s|
|The best working environment:||Temperature 0-40 degrees, humidity 20%-80%RH|
|Cooling machine:||CW5200, Sealed, industrial-grade chiller, can achieve 24 hours of continuous work, internal circulating water can be used for 15-20 days.|
|Feed track:||Parallel, stainless steel feed track, with the bead on both sides, can ensure that the track will not appear concave and convex for a long time, can be used for life|
|Feeding speed:||Divided into fast, low speed and medium speed, can be adjusted according to the actual situation, it is recommended to control the speed.|
|Automatic feeding system:||It can realize continuous feeding for rolls and fabric pieces, and can also realize automatic recycling of fabrics through the control buttons to reduce the work intensity of workers.|
|Auxiliary gas:||The use of air compressor is recommended because the process of cutting the fabric requires a rapid cooling of the air flow to ensure good cutting results. The general air compressor pressure is between 0.5 and 0.8.|
First of all, the machine platform adopts a ring crawler track structure, coordinate with the automatic feeding machine. Equipped with a vacuum adsorption plate, the garment is tightly adsorbed on the table during the feeding process.
Second, about the automatic feeder, it has an independent control system, a rolled fabric can be automatically unfolded, cooperating with the cutting machine through a signal transmission device, controlling the feed time of fabric. This machine also has an automatic correction function. This function is very important!!! It ensures the fabric of continuous feeding, the accuracy is less than 3mm. In the video, you can see that even if the human interferes with fabric transmission, the machine can still feed the fabric accurately.
Third, this machine’s system has the function of “Unlimited cutting”. What does this mean? For example, the cutting length of the machine is 3 meters at one time. When we input the length 12meters cutting pattern into the machine system, the cutting pattern will be segmented according to the cutting length of the machine, and in the video, we can find the distance between each section can be controlled at 2mm.
The two most important points of an automatic fabric cutting machine:
1, Cutting ability; 2, the accuracy of automatic feeding.
The cutting ability refers to the ability of the machine to cut through the material. Most CNC fabric cutting machines can be used as long as you choose high-quality accessories (laser tubes or knives). The most important thing is the accuracy of automatic feeding, because only the feeding precision can ensure the continuous cutting of the cloth cutting machine. If the feeding accuracy is low, it needs manual correction, resulting in high labor cost, low processing efficiency and waste of cloth.
Just like the machine worksite shown in the video below, one machine needs three people to run normally, which can’t save labor and improve work efficiency.
This is why “feeding precision” is called the core technology of automatic fabric cutting machines. Compared with similar products, AMOR has its own automatic feeding system, automatic correction function, high feeding accuracy, and only one worker can operate AMOR automatic fabric cutting machine, making cutting fabrics so easy.
High feeding precision of AMOR automatic fabric cutting machine in the video below.
|Customer problems||AMOR solutions|
|Increased number of customized orders has resulted in long production cycles and large workloads.||Using intelligent nesting software to manage electronic templates, production is more flexible, changing the size and quantity of the pieces is simpler. Avoid repeated typography caused by sample changes;|
|Low efficiency and inability to deliver on time||The working efficiency of one machine is equivalent to 2-3 workers, shortening the production cycle.|
|Increased material and labor costs, low product profitability||Using intelligent nesting software, the nesting plan provided is 3%-5% less than labor;|
The fabric can be purchased according to the nesting scheme provided by the intelligent software to avoid waste of procurement;
Cutting fabric with CNC fabric cutting machine, the defect rate is low, avoiding waste of materials;
The cost of using the machine is much less than the labor cost. For the specific cost calculation, please refer to the “cost of the use of automatic fabric cutting machine”.
|Large manual dependence, difficult management, affecting company development||The automated cutting solutions reduce the dependence of fabric cutting on workers, avoids the resignation of workers, and the absence of leave affecting the production schedule, allowing the company to develop better.|
Choosing the right automatic fabric cutting machine is very important for you, because a good fabric cutting machine can help you achieve more efficient production. If you choose the wrong one, Not only waste money, but also not make your cutting work easier and affect your production. So what factors should you consider when choosing an automatic fabric cutter?
|Consider factors||Machine technology data||Explanation|
|Width of the fabric||The machine cutting width||If your fabric width is 1600 mm, the working size width of the machine should be >1600 mm.|
|The maximum length of the pieces||The length of the machine cutting once a time (Ensures that the piece can be cut at one time)||For example, the length of the largest piece you cut is 1400mm, then the length of the machine working size you choose should be >1400mm.|
|Material||Leather, composite materials, etc., we recommend CNC knife cutting machine;|
Elastic fabrics, fiber fabrics, silky fabrics, etc., we recommend laser fabric cutting machines;
Both machines are suitable for ordinary fabrics.
|If you are with special cutting requirements, we recommend that the customer send the materials to us, we will test and recommend the machine according to the test results.|
|Material characteristics||Thickness, hardness, elasticity, silkiness, etc.||CNC Knife machine is suitable for cutting thick and hard materials;|
The laser machine is suitable for cutting elastic, silky fabrics.
|Production requirements||The cutting efficiency of the CNC knife cutter is 2-3 times that of the laser fabric cutting machine.|
|The price of CNC Knife machine is 10,769-23,076 (USD)|
The price of laser fabric cutting machine is 5,384-12307 (USD)
|Total||1. The customers need to determine the working size of the machine according to the width of the material and the length of the largest piece;|
2. The customers need to determine the type of machine based on fabric characteristics and production;
3. Customers need to choose the right machine configuration according to the budget.
If you want to get your own solutions, please contact us, we will recommend a suitable cutting machine for you.
Steps to manually cut the fabric:
First, lay the cloth on the workbench;
Then, use chalk to draw the shape of the piece on the surface of the cloth;
Finally, cut the fabric according to the shape you have drawn.
If you use a CNC fabric cutting machine, how to cut the fabric?
First, you need digital piece data; if you only have a paper template, you can use a digital conversion tool (available from AMOR) to turn paper templates into electronic data. Accuracy 1:1;
Second, use smart nesting software to set the size, quantity, and name of the electronic template. Then automatic nesting;
Finally, the nested graphics are transferred to an automated fabric cutter. Start automated cutting.
Compared with manual cutting fabrics, the advantages of CNC fabric cutting machines:
1. Automatic nesting is completed within 1-2 minutes, and the nesting scheme provided can save 3%-5% of the fabric than manual labor;
2, using an automatic fabric cutting machine to cut fabrics, standards, low defect rate;
3, a set of templates only need to be nested once, without repeating nesting like manual cutting, saving working time.
Many customers found a problem when using the automatic textile cutting machine: the low accuracy of automatic feeding leads to low work efficiency, the need to manually correct the conveyance of the cloth, and the automatic continuous cutting is not possible. How does AMOR achieve automatic and continuous cutting of the fabric?
AMOR is equipped with automatic correcting function for the feeding system of automatic textile cutting machine, which realizes the accurate conveying of fabric without manual correction, and the continuous feeding error is controlled at 5mm.
Of course, we can select the graphics that need to extract the contours on the software, and limit the range of the extracted contours to extract the outline of the specified graphics.
First of all: Add a closed black outline on the outside of the figure, the width of the outline is more than 2mm, the thicker the general outline, the easier it is to extract;
Secondly, a distance greater than 5 mm is left between the two figures, so that the contour can be fully contrasted with the background, so that the contour can be quickly extracted.
This cutting machine consists of two systems – a contour recognition system and an automatic cutting system.To achieve the most accurate cutting, you must ensure that the reading of the graphic position is consistent between the two systems. We need to do the calibration work before using the machine. First, on a flat white paper, use the automatic cutting system to cut the square of the whole surface, use the contour cutting system to read the square position, and then compare the cutting system. With the position error of the contour recognition system, the contour recognition system can then be adjusted according to the actual cutting position of the square, thereby achieving consistency between the contour recognition system and the automatic cutting system coordinate points.