Project Description
Product Details:
Efficient and automatic cutting of leather and various fabrics. Multi-functional cutting tool design, highly integrated multi-group machining tools, interactive cutting, V punching and scribing in one working; Powerful nesting and counting system can be done Automatically nesting and accurately calculate the material, thus accurately calculating the cost, accurately controlling material distribution, and realizing the digital zero inventory strategy.
Multiple tool combinations
A variety of optional tools: Oscillating knife, presser, half knife, V knife, foam knife, milling cutter, round Knife, etc, to meet the cutting requirements of different materials.
Vacuum adsorption platform
Optional sub-area adsorption, 8-48 adsorption sub-areas. It can follow the adsorption, and the material is fixed on the cutting platform during the cutting process to ensure accurate cutting.
Feeding system with automatic correcting function
The motor-controlled automatic feeding system avoids the influence of external force dragging, overcomes the elastic characteristics of the printed fabric, and ensures that the fabric does not deform during the feeding process. The unique automatic rectification function keeps the error of continuous feeding within 5mm, achieving continuous, smooth and precise processing for roll fabrics.
Overall welded bed
The machine bed is welded to ensure the accuracy and long life. The square tube welding is integrated, high temperature heat treatment, milling machine finishing.
Rolling platform
Conveyor table (optional) uses 4mm thickness of imported felt material, to achieve unlimited length of material cutting, high efficiency.
Automatic nesting software
Save the workload of workers, complete super nesting in 2 minutes;Compared with artificial nesting, it can save 5% of fabric cost;The nesting direction can be set to meet the requirements of the cutting process.
Japan Mitsubishi servo motor
Japan’s Mitsubishi servo motor, with large torque and good performance, provides powerful power for machine movement;
Taiwan HWIN linear guide
Using Taiwan HWIN high-precision linear guide, high precision, good wear resistance, and ensure smooth laser processing. The steel and slider are imported from Germany or Japan uniformly to ensure the high precision and low noise operation of the laser cutting machine.
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| Cotton-fabric | Flannel,-cotton-cloth | Foot-pad-composite | linen |
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| Microfiber-Leather | Composite-fabric | Technology-cloth | Sofa-bottom-cloth |
CNC machine cutting fabric advantages:
1) Cutting with CNC tool eliminates the need to make tool die, which saves the cost and time of die manufacturing, management and storage in the production development process, completely bids farewell to the traditional manual die cutter cutting process, and completely breaks through the bottleneck of the enterprise’s dependence on skilled workers. , took the lead in the era of digital non-tooling processing.
(2) AMO multi-function cutting head design, highly integrated multi-group processing tools, can carry out interactive cutting, V punching and scribing in one work unit to realize one-stop operation.
(3) A powerful nesting and counting system can automatically nesting materials and accurately calculate materials, so that the cost can be accurately calculated, and material distribution can be precisely controlled to improve the utilization of materials.
(4) Using computer-controlled machines to achieve proceed uralitization and standardized cutting of fabrics, eliminating the interference of traditional materials due to personal emotions such as worker emotions, technology, and fatigue, and avoiding hidden waste, thereby increasing the material usage rate;
(5) The model can be modified in time, save the time for development of the board, quickly bored, quickly change the board, adapt to the rapidly changing market demand. The same board adjustment can be ahead of the competition for 2-3 days to help you quickly seize market opportunities.
This video shows the work of the AMO1625 fabric cutting machine in a sofa manufacturing factory. The cutting speed is 1200mm/s. Through the video, you can really feel how the AMO1625 CNC fabric cutting machine works quickly.
The cutting speed of AMO1625 automatic fabric cutting machine is 4-6 times that of the traditional manual cutting speed, realizing rapid cutting, rapid discharging, and rapid production, especially for customers with small order quantity, multiple models, and short delivery time.
AMO numerical control fabric cutting machine adopts computer control, the model safety distance can be accurate to 0.1-1mm, and continuous cutting, to avoid the manual cutting error, the more accurate discharge, to ensure product quality.
AMO CNC cutting machines can increase fabric usage by an average of 5% or more, saving the fabric’s direct cost.
The biggest features of the machine:
The conventional fabric automatic cutting machine is divided into two types: one is to meet the customer’s need for cutting more than 40 layers of fabrics, but is not suitable for cutting fabrics with less than 20 layers because of its high cost of use; one is a machine suitable for cutting single-layer fabrics, but can not meet the customer’s small batch cutting.
Various types of cutting heads for use
This machine can meet customer’s different types of cutting needs by changing the cutter head.
The use of pneumatic cutter head can meet the customer’s small batch production, according to different materials, can achieve 10-20 layers of fabric cutting; using a round knife head, can quickly cut a single layer of fabric.
Applications: apparel, furniture, car interior, bag, luggage, hat, footwear, aerospace, boat, composite material and other industries.
Advantages:
1. Simpler design: less training, configuration, operation and troubleshooting time;
2. Very affordable;
3. High quality and consistency;
4. Low maintenance;
5. Low parts cost;
6 Local technical support
AMO1625 CNC fabric cutting machine technical specifications
| Model | AMO1625 | ||
| Single cut maximum area | 1600mmX2500mm,Can cut rolls fabric continuously | ||
| Cutter types | Round knife | Vibrating knife | V-shaped puncher |
| Machine size | 3200mmX2400mm | ||
| Support image format | DXF, PLT, AI etc vector file | ||
| Cutting thickness | 0.1mm-20mm | ||
| Connection | Serial port, support offline operation | ||
| Motion Control System | High speed continuous loop DC Japan servo motor | ||
| Adsorption | Vacuum adsorption | ||
| Vacuum pump power | 7.5KW | ||
| Vacuum pump operating voltage | AC380V/50HZ | ||
| Machine operating voltage | AC220V/50HZ | ||
| Best work environment | Temperature 0-40 degrees, humidity 20%-80% RH | ||
| Cutting speed | 100-1500mm/s | ||
| Acceleration | 3000-6000mm/s | ||
| Red dot pointer | The red dot indicator allows you to have a visual reference to locate the starting position where the knife will cut. | ||
cnc-fabric-cutter-cutting-material
The two most important points of an automatic fabric cutting machine:
1, Cutting ability; 2, the accuracy of automatic feeding.
The cutting ability refers to the ability of the machine to cut through the material. Most CNC fabric cutting machines can be used as long as you choose high-quality accessories (laser tubes or knives). The most important thing is the accuracy of automatic feeding, because only the feeding precision can ensure the continuous cutting of the cloth cutting machine. If the feeding accuracy is low, it needs manual correction, resulting in high labor cost, low processing efficiency and waste of cloth.
Just like the machine worksite shown in the video below, one machine needs three people to run normally, which can’t save labor and improve work efficiency.
This is why “feeding precision” is called the core technology of automatic fabric cutting machines. Compared with similar products, AMOR has its own automatic feeding system, automatic correction function, high feeding accuracy, and only one worker can operate AMOR automatic fabric cutting machine, making cutting fabrics so easy.
High feeding precision of AMOR automatic fabric cutting machine in the video below.
| Customer problems | AMOR solutions |
| Increased number of customized orders has resulted in long production cycles and large workloads. | Using intelligent nesting software to manage electronic templates, production is more flexible, changing the size and quantity of the pieces is simpler. Avoid repeated typography caused by sample changes; |
| Low efficiency and inability to deliver on time | The working efficiency of one machine is equivalent to 2-3 workers, shortening the production cycle. |
| Increased material and labor costs, low product profitability | Using intelligent nesting software, the nesting plan provided is 3%-5% less than labor;
The fabric can be purchased according to the nesting scheme provided by the intelligent software to avoid waste of procurement; Cutting fabric with CNC fabric cutting machine, the defect rate is low, avoiding waste of materials; The cost of using the machine is much less than the labor cost. For the specific cost calculation, please refer to the “cost of the use of automatic fabric cutting machine”. |
| Large manual dependence, difficult management, affecting company development | The automated cutting solutions reduce the dependence of fabric cutting on workers, avoids the resignation of workers, and the absence of leave affecting the production schedule, allowing the company to develop better. |
Choosing the right automatic fabric cutting machine is very important for you, because a good fabric cutting machine can help you achieve more efficient production. If you choose the wrong one, Not only waste money, but also not make your cutting work easier and affect your production. So what factors should you consider when choosing an automatic fabric cutter?
| Consider factors | Machine technology data | Explanation |
| Width of the fabric | The machine cutting width | If your fabric width is 1600 mm, the working size width of the machine should be >1600 mm. |
| The maximum length of the pieces | The length of the machine cutting once a time (Ensures that the piece can be cut at one time) | For example, the length of the largest piece you cut is 1400mm, then the length of the machine working size you choose should be >1400mm. |
| Material | Leather, composite materials, etc., we recommend CNC knife cutting machine;
Elastic fabrics, fiber fabrics, silky fabrics, etc., we recommend laser fabric cutting machines; Both machines are suitable for ordinary fabrics. |
If you are with special cutting requirements, we recommend that the customer send the materials to us, we will test and recommend the machine according to the test results. |
| Material characteristics | Thickness, hardness, elasticity, silkiness, etc. | CNC Knife machine is suitable for cutting thick and hard materials;
The laser machine is suitable for cutting elastic, silky fabrics. |
| Production requirements | The cutting efficiency of the CNC knife cutter is 2-3 times that of the laser fabric cutting machine. | |
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Cost |
The price of CNC Knife machine is 10,769-23,076 (USD)
The price of laser fabric cutting machine is 5,384-12307 (USD) |
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| Total | 1. The customers need to determine the working size of the machine according to the width of the material and the length of the largest piece;
2. The customers need to determine the type of machine based on fabric characteristics and production; 3. Customers need to choose the right machine configuration according to the budget. |
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If you want to get your own solutions, please contact us, we will recommend a suitable cutting machine for you.
Steps to manually cut the fabric:
First, lay the cloth on the workbench;
Then, use chalk to draw the shape of the piece on the surface of the cloth;
Finally, cut the fabric according to the shape you have drawn.
If you use a CNC fabric cutting machine, how to cut the fabric?
First, you need digital piece data; if you only have a paper template, you can use a digital conversion tool (available from AMOR) to turn paper templates into electronic data. Accuracy 1:1;
Second, use smart nesting software to set the size, quantity, and name of the electronic template. Then automatic nesting;
Finally, the nested graphics are transferred to an automated fabric cutter. Start automated cutting.
Compared with manual cutting fabrics, the advantages of CNC fabric cutting machines:
1. Automatic nesting is completed within 1-2 minutes, and the nesting scheme provided can save 3%-5% of the fabric than manual labor;
2, using an automatic fabric cutting machine to cut fabrics, standards, low defect rate;
3, a set of templates only need to be nested once, without repeating nesting like manual cutting, saving working time.