Project Description
AMO1625V CNC Fabric Cutting Machine with Vibrating Knife
It is specially used in cutting machine for car mats, cushions and seat covers. Because it uses a vibrating knife to cut, it is also known as the car mat vibration knife cutting machine. AMO car mats cutting machine can process customized automobile cushions, seat covers and special car mats with stable performance, fast cutting speed and automatic features, which can meet the needs of personalized, special car-specific production.
The Features of AMO1625 CNC Vibrating Knives
Through the cooperation of automatic feeding system, vacuum adsorption system, felt feeding platform, and sharp cutting head system, AMO1625 achieves efficient, accurate and automated cutting of automotive interior materials such as sponge composite skin, XPE materials, wire ring pads, and leather.
Vibrating knife cutting tool
Tabletop adopts Fulong steel belt drive; automatic feeding adopts rack drive system.
Transmission system
High-frequency vibrating knife, cutting speed, high precision, stable performance.
Japan imported high-speed servo motor
Helping customers build electronic data, make it easier to manage templates, achieve fast super nesting, save time and materials.
Intelligent nesting software
Make the working speed and acceleration faster, maximize the work efficiency, and ensure the stability of the machine’s long-lasting work.
Aerospace aluminum adsorption platform
The welding bed is firm. In the process of fast cutting, the bed will not be deformed within 10 years.
Whole welding machine bed
Use of aviation aluminum material, the High flatness of the platform, good adsorption effect, and guarantee the perfect cutting of the fabric.
One-button start switch
High-power vacuum pump firmly holds the fabric on the cutting platform, especially for cutting multilayer fabrics and silky fabrics.
7.5-9.5KW vacuum pump
Humanized design, the start-up can call up all the cutting parameters, so that the operation is more simple.
Italy imported felt platform
4mm thick felt platform for longer life and good air permeability.
Anti-collision safety button
Four sides of the machine are equipped with anti-collision switches to ensure the safety of the operator during the rapid working of the machine.
Wheel design
Square rail, diameter 20mm, good wear resistance, high stability.
Taiwan PMI Guide
There are two universal wheels at the bottom of the machine, two directional wheels to facilitate the movement and fixation of the machine.
Scientific wiring
The electrical engineer with a doctoral degree designed the scientific wiring to ensure the stability of the machine’s operating circuit, and also made it easier to maintain the machine in the later period.
Control Operating System
LCD control panel, touch operation, friendly man-machine interface；Support for continuous cutting In case of power failure.
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Different types of tools Multi-functional cutting tool design, highly integrated multi-group machining tools, interactive cutting, punching and marking in one working unit to achieve one-stop operation Configure different tool for different types of fabric according to user’s cutting requirements: Round knife: Quickly cut single layer fabrics, leather; Vibrating knife: Cut the fabric with high hardness and thickness over 1cm. It can also be equipped with an automatic laminating system to achieve 15-20 layers of fabric cutting. The maximum cutting thickness is 2cm. Marker pen: Draw a variety of high-precision patterns, also mark on the cut pieces, easy to sort. |
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One-button digitizer |
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Extended platform, sorting cut pieces: The felt platform can be extended by 1m. It is an area where customers pick and place pieces, The cutting area is completely independent, which improves the efficiency of the work. In the process of high-speed cutting fabrics, provide users a safer way to receive materials, and have full time to sort the pieces. |
| Model |
AMO1625(Other models: AMO1825, AMO2030, support customer customization) |
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| Single cut maximum area |
1600mmX2500mm, If you only need to cut the car mats to select a fixed table, save investment, such as the need to cut the seat cover and the full surrounding pad recommended: automatic feeding table, continuous cutting |
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| Cutter types | Round knife | Vibrating knife | V-shaped puncher |
| Machine size | 3570mmX2290X1165mm | ||
| Support image format | DXF, PLT, AI etc vector file | ||
| Cutting thickness | Less than 50mm can customize tools according to different cutting materials. | ||
| Connection | Serial port, support offline operation | ||
| Motion Control System | High speed continuous loop DC Japan servo motor | ||
| Adsorption | Vacuum adsorption | ||
| Vacuum pump power | 7.5KW | ||
| Vacuum pump operating voltage | AC380V/50HZ | ||
| Machine operating voltage | AC220V/50HZ | ||
| Best work environment | Temperature 0-40 degrees, humidity 20%-80% RH | ||
| Cutting speed | 100-1500mm/s | ||
| Acceleration | 3000-6000mm/s | ||
| Red dot pointer | The red dot indicator allows you to have a visual reference to locate the starting position where the knife will cut. | ||
This video shows the AMO1625 vibratory cutter cutting car mats at the customer’s site.
Can be used to cut these car cushion seat pad material: such as sponge composite skin, XPE material, wire ring pad, leather, etc., with fast cutting, rapid discharge, rapid production, small and medium batch, multi-style, Short delivery orders have the absolute speed advantage.
Can be cut for different automotive products: car surrounded by large mats, wire ring mats, plush carpet, imported thick EVA rubber carpet, latex mats, PVC mats, TPE rubber mats, leather, leather, composite Cotton, seat cover cutting. Widely used in automotive supplies industry, deeply loved by manufacturers.
cnc-fabric-cutter-cutting-material
The two most important points of an automatic fabric cutting machine:
1, Cutting ability; 2, the accuracy of automatic feeding.
The cutting ability refers to the ability of the machine to cut through the material. Most CNC fabric cutting machines can be used as long as you choose high-quality accessories (laser tubes or knives). The most important thing is the accuracy of automatic feeding, because only the feeding precision can ensure the continuous cutting of the cloth cutting machine. If the feeding accuracy is low, it needs manual correction, resulting in high labor cost, low processing efficiency and waste of cloth.
Just like the machine worksite shown in the video below, one machine needs three people to run normally, which can’t save labor and improve work efficiency.
This is why “feeding precision” is called the core technology of automatic fabric cutting machines. Compared with similar products, AMOR has its own automatic feeding system, automatic correction function, high feeding accuracy, and only one worker can operate AMOR automatic fabric cutting machine, making cutting fabrics so easy.
High feeding precision of AMOR automatic fabric cutting machine in the video below.
| Customer problems | AMOR solutions |
| Increased number of customized orders has resulted in long production cycles and large workloads. | Using intelligent nesting software to manage electronic templates, production is more flexible, changing the size and quantity of the pieces is simpler. Avoid repeated typography caused by sample changes; |
| Low efficiency and inability to deliver on time | The working efficiency of one machine is equivalent to 2-3 workers, shortening the production cycle. |
| Increased material and labor costs, low product profitability | Using intelligent nesting software, the nesting plan provided is 3%-5% less than labor;
The fabric can be purchased according to the nesting scheme provided by the intelligent software to avoid waste of procurement; Cutting fabric with CNC fabric cutting machine, the defect rate is low, avoiding waste of materials; The cost of using the machine is much less than the labor cost. For the specific cost calculation, please refer to the “cost of the use of automatic fabric cutting machine”. |
| Large manual dependence, difficult management, affecting company development | The automated cutting solutions reduce the dependence of fabric cutting on workers, avoids the resignation of workers, and the absence of leave affecting the production schedule, allowing the company to develop better. |
Choosing the right automatic fabric cutting machine is very important for you, because a good fabric cutting machine can help you achieve more efficient production. If you choose the wrong one, Not only waste money, but also not make your cutting work easier and affect your production. So what factors should you consider when choosing an automatic fabric cutter?
| Consider factors | Machine technology data | Explanation |
| Width of the fabric | The machine cutting width | If your fabric width is 1600 mm, the working size width of the machine should be >1600 mm. |
| The maximum length of the pieces | The length of the machine cutting once a time (Ensures that the piece can be cut at one time) | For example, the length of the largest piece you cut is 1400mm, then the length of the machine working size you choose should be >1400mm. |
| Material | Leather, composite materials, etc., we recommend CNC knife cutting machine;
Elastic fabrics, fiber fabrics, silky fabrics, etc., we recommend laser fabric cutting machines; Both machines are suitable for ordinary fabrics. |
If you are with special cutting requirements, we recommend that the customer send the materials to us, we will test and recommend the machine according to the test results. |
| Material characteristics | Thickness, hardness, elasticity, silkiness, etc. | CNC Knife machine is suitable for cutting thick and hard materials;
The laser machine is suitable for cutting elastic, silky fabrics. |
| Production requirements | The cutting efficiency of the CNC knife cutter is 2-3 times that of the laser fabric cutting machine. | |
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Cost |
The price of CNC Knife machine is 10,769-23,076 (USD)
The price of laser fabric cutting machine is 5,384-12307 (USD) |
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| Total | 1. The customers need to determine the working size of the machine according to the width of the material and the length of the largest piece;
2. The customers need to determine the type of machine based on fabric characteristics and production; 3. Customers need to choose the right machine configuration according to the budget. |
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If you want to get your own solutions, please contact us, we will recommend a suitable cutting machine for you.
Steps to manually cut the fabric:
First, lay the cloth on the workbench;
Then, use chalk to draw the shape of the piece on the surface of the cloth;
Finally, cut the fabric according to the shape you have drawn.
If you use a CNC fabric cutting machine, how to cut the fabric?
First, you need digital piece data; if you only have a paper template, you can use a digital conversion tool (available from AMOR) to turn paper templates into electronic data. Accuracy 1:1;
Second, use smart nesting software to set the size, quantity, and name of the electronic template. Then automatic nesting;
Finally, the nested graphics are transferred to an automated fabric cutter. Start automated cutting.
Compared with manual cutting fabrics, the advantages of CNC fabric cutting machines:
1. Automatic nesting is completed within 1-2 minutes, and the nesting scheme provided can save 3%-5% of the fabric than manual labor;
2, using an automatic fabric cutting machine to cut fabrics, standards, low defect rate;
3, a set of templates only need to be nested once, without repeating nesting like manual cutting, saving working time.
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Vibrating knife application in the automotive interior industry:
Six functions: Data acquisition, design, paper grid output, proofing, nesting, and production scheduling
Compared with traditional hand-cutting, the traditional manual work mode is fully integrated into high-precision and computerized design, and it is digitalized and graphically designed. It is easy to learn, easy to use, powerful and can effectively improve the efficiency and accuracy of design and production. It also has the function of automatic arranging and counting, which can automatically and optimally discharge the designed paper grid to achieve accurate calculation and material preparation.
Solved the difficulties of traditional automotive interior production:
* Car interior (seat cover | PVC foot pad | seat cushion | large surrounded by footpad | handle | carpet) design version cutting system to help you improve the information, automation management level;
* Deal with the troubles caused by changes in technicians and other personnel;
* Reduce labor costs, material costs;
*Comprehensively improve production and management capabilities;
* Better meet customer’s demand for customization and shorten production period.
Vibration cutter of car interior features:
Ultra-high frequency vibration knife technology to achieve perfect cutting.
No need to die cutter, die cutting machine, you can complete the leather and paper and other flexible materials cutting work can save a lot of manpower, die and die cutting machine costs.
Replace the traditional manual design and proofing of paper and shorten the corresponding development time;
To meet the customer’s small-batch, multi-style production goals, to create a set of standardized, practical and feasible complete solution.
Meet the cutting of different automotive interior materials:
Applied Materials: PU, Microfiber, Sandwich Fabric, Sponge Leather, Composite Leather, Sponge+Clothing+Leather Composite Leather, Felt, PVC, Coil, Cardboard, Paper.
Can be applied to car seats, cloth sets, sponge sets, carpets, steering wheel sets, seat cushions, PVC wire ring mats, large surrounded foot mats, explosion-proof membranes and other automotive interior and exterior decoration products.
| Machine work site pictures: | |||
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| Testimonials: | |||
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Awesome!! Thanks AMO, not only because the machines are good, but more importantly they helped me .because my workers left at the time and my order could not be completed. Thank AMO for helping me in time. | ||
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AMO asked me to comment on their machine. I thought for a moment. I think they gave me the deepest impression: professionalism. | ||
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I was producing sofas in Dubai. I came to China in June 2017 to inspect equipment for automatic cutting. I inspected a lot of manufacturers, but in the end, I chose AMOR because I think they were very professional and they took me to visit a lot of sofa factories. I saw the work of the machine in the sofa factory, really good. | ||