Project Description
AMOR1812 laser fabric cutting machine with image recognition system
1800-2400 million pixels
1800mmX1200mm
400-600mm/s
Suitable for weaving patterns, embroidered trademarks, sublimation printed garments, cloth stickers, printed uppers, etc.
Product Details:
AMOR 1812 CCD camera laser cutting machine is widely used in the production of jerseys, jerseys, bikinis, and yoga clothes. With the large-format CCD visual recognition system, the software can automatically complete the contour recognition according to the clothing pattern and automatically search for the graphics. Cutting to ensure accurate cutting of the piece. Simplify the manual cutting process, without the need for printing patterns, can be cut continuously into a roll of fabric to achieve high-precision, high-yield cutting.
The contour recognition system is used to recognize the outline of the pattern, no need for drawing, automatic extraction of contours, visual recognition technology and laser cutting technology to achieve precise cutting of printed fabrics. Professional for a variety of sportswear apparel, outdoor supplies, advertising, shoe materials, toys and many other industries automatic edge cutting, feeding scan completed once, saving time and efficient.
Reasonable design makes installation easier
Under the premise that the effective identification area meets 1800mmX1400mm, the overall height of the machine is 1900mm, which can realize the overall transportation without disassembly. After the customer receives the machine, it only needs to be easily calibrated and can be used directly without complicated installation work.
Feeding system with automatic correcting function
The motor-controlled automatic feeding system avoids the influence of external force dragging, overcomes the elastic characteristics of the printed fabric, and ensures that the fabric does not deform during the feeding process. The unique automatic rectification function keeps the error of continuous feeding within 5mm, achieving continuous, smooth and precise processing for roll fabrics.
24 million pixel HD camera
Full-format scanning (1600X1400) with a 24 megapixel HD camera for fast and accurate identification, continuous cutting for roll fabrics. Accurately identify image position and contour through the vision system, and automatically produce cutting graphics for precise cutting with an error of less than 0.5MM.
Double-head cutting for greater efficiency
For small-format image cutting, such as letters, trademarks, cloth stickers, etc., customers can choose to work with double-cutting heads at the same time, which improves the cutting efficiency of the machine by 35%.
1. Solved the dependence of printed fabric cutting on labor
A CCD camera laser cutting machine can replace 3-4 workers, which solves the difficulty of recruiting workers, reduces the impact of workers’ leaving work on production, and realizes the automatic processing of printed fabrics to ensure the stability of production.
2. More efficient than ordinary vision cutting machines
The AMOR 1812 camera laser cutting machine uses a large-format visual recognition technology and automatic feeding technology to achieve continuous cutting of printed fabrics. All images within 1800mmX1400mm are identified within 3s, and automatic cutting is performed, which is 3-5 times faster than ordinary CCD visual cutting machine.
3.Multiple cutting modes for high quality cutting requirements
The AMOR 1812 camera laser cutter has three machining modes: automatic image recognition cutting, MARK point recognition cutting and setting template cutting. Customers can select different processing modes according to the cut image. For small images such as letters, numbers,weaving and trademarks, high-resolution cutting can be achieved by setting image templates.
AMO1610 digital printing auto edge laser cutter technical specifications
| Model | AMO1610、AMO1812、AMO1625（Optional camera recognition format：1600X1000mm、1800X1200mm、1600X2500mm） |
| Camera | 24million pixels |
| Cutting head | Aluminium oxide for lifetime use |
| Machine size | 2230mmX1590mmX1200mm（AMO1610） |
| Optical system | Three mirrors, one focusing lens, imported from Singapore, high light reflectivity, good focusing effect, focusing lens focal length 63.5 |
| Laser tube | 80-150W thermal stimulation light pipe, according to the actual needs of the configuration of different power laser tube, it is recommended that cutting power control within 70%, can effectively extend the life of the laser tube |
| Ammeter | Control between 20-30 |
| Control System | Qiancheng system, supports ultra-format cutting, suitable for continuous cutting of fabrics |
| Support image format | DXF, PLT, AI etc vector file |
| Cutting thickness | Single layer fabric cut |
| Connection | Serial port, support offline operation, USB file |
| Motion Control System | High-speed continuous loop DC stepper motor |
| Storage | 521MB space |
| Adsorption | Vacuum adsorption |
| Exhaust fan power | Bottom exhaust fan：2X0.75KW |
| Fan operating voltage | AC220V/50HZ |
| Machine operating voltage | AC220V/50HZ |
| Best work environment | Temperature 0-40 degrees, humidity 20%-80% RH |
| Cutting speed | 50-650mm/s |
| Acceleration | 2000-4000mm/s |
| Cooling system | Water pump or chiller, according to the power of the laser tube, 80W below the recommended use of water pumps, more than 80W recommended the use of different specifications of the chiller CW3000, CW5200, CW6000, chiller Features: Sealed, industrial grade chiller, can achieve 24 hours of continuous work Internal circulating water can be used for 15-20 days |
| Feed track | Parallel, stainless steel feed track, with bead on both sides, can ensure that the track will not appear concave and convex for a long time, can be used for life |
| Feed speed | Divided into fast, low speed and medium speed, can be adjusted according to the actual situation, it is recommended to control the speed |
| Automatic feeding system | It can realize continuous feeding for roll fabrics and fabric pieces, and can also realize automatic recycling of fabrics through the control buttons to reduce the work intensity of workers. |
| Auxiliary gas | The cutting fabric is recommended to use air compressor, because the process of cutting the fabric, the need for rapid air cooling, to ensure a good cutting effect, the general air compressor pressure between 0.5-0.8 |
The two most important points of an automatic fabric cutting machine:
1, Cutting ability; 2, the accuracy of automatic feeding.
The cutting ability refers to the ability of the machine to cut through the material. Most CNC fabric cutting machines can be used as long as you choose high-quality accessories (laser tubes or knives). The most important thing is the accuracy of automatic feeding, because only the feeding precision can ensure the continuous cutting of the cloth cutting machine. If the feeding accuracy is low, it needs manual correction, resulting in high labor cost, low processing efficiency and waste of cloth.
Just like the machine worksite shown in the video below, one machine needs three people to run normally, which can’t save labor and improve work efficiency.
This is why “feeding precision” is called the core technology of automatic fabric cutting machines. Compared with similar products, AMOR has its own automatic feeding system, automatic correction function, high feeding accuracy, and only one worker can operate AMOR automatic fabric cutting machine, making cutting fabrics so easy.
High feeding precision of AMOR automatic fabric cutting machine in the video below.
| Customer problems | AMOR solutions |
| Increased number of customized orders has resulted in long production cycles and large workloads. | Using intelligent nesting software to manage electronic templates, production is more flexible, changing the size and quantity of the pieces is simpler. Avoid repeated typography caused by sample changes; |
| Low efficiency and inability to deliver on time | The working efficiency of one machine is equivalent to 2-3 workers, shortening the production cycle. |
| Increased material and labor costs, low product profitability | Using intelligent nesting software, the nesting plan provided is 3%-5% less than labor; The fabric can be purchased according to the nesting scheme provided by the intelligent software to avoid waste of procurement; Cutting fabric with CNC fabric cutting machine, the defect rate is low, avoiding waste of materials; The cost of using the machine is much less than the labor cost. For the specific cost calculation, please refer to the “cost of the use of automatic fabric cutting machine”. |
| Large manual dependence, difficult management, affecting company development | The automated cutting solutions reduce the dependence of fabric cutting on workers, avoids the resignation of workers, and the absence of leave affecting the production schedule, allowing the company to develop better. |
Choosing the right automatic fabric cutting machine is very important for you, because a good fabric cutting machine can help you achieve more efficient production. If you choose the wrong one, Not only waste money, but also not make your cutting work easier and affect your production. So what factors should you consider when choosing an automatic fabric cutter?
| Consider factors | Machine technology data | Explanation |
| Width of the fabric | The machine cutting width | If your fabric width is 1600 mm, the working size width of the machine should be >1600 mm. |
| The maximum length of the pieces | The length of the machine cutting once a time (Ensures that the piece can be cut at one time) | For example, the length of the largest piece you cut is 1400mm, then the length of the machine working size you choose should be >1400mm. |
| Material | Leather, composite materials, etc., we recommend CNC knife cutting machine; Elastic fabrics, fiber fabrics, silky fabrics, etc., we recommend laser fabric cutting machines; Both machines are suitable for ordinary fabrics. | If you are with special cutting requirements, we recommend that the customer send the materials to us, we will test and recommend the machine according to the test results. |
| Material characteristics | Thickness, hardness, elasticity, silkiness, etc. | CNC Knife machine is suitable for cutting thick and hard materials; The laser machine is suitable for cutting elastic, silky fabrics. |
| Production requirements | The cutting efficiency of the CNC knife cutter is 2-3 times that of the laser fabric cutting machine. | |
| Cost | The price of CNC Knife machine is 10,769-23,076 (USD) The price of laser fabric cutting machine is 5,384-12307 (USD) | |
| Total | 1. The customers need to determine the working size of the machine according to the width of the material and the length of the largest piece; 2. The customers need to determine the type of machine based on fabric characteristics and production; 3. Customers need to choose the right machine configuration according to the budget. | |
If you want to get your own solutions, please contact us, we will recommend a suitable cutting machine for you.
Steps to manually cut the fabric:
First, lay the cloth on the workbench;
Then, use chalk to draw the shape of the piece on the surface of the cloth;
Finally, cut the fabric according to the shape you have drawn.
If you use a CNC fabric cutting machine, how to cut the fabric?
First, you need digital piece data; if you only have a paper template, you can use a digital conversion tool (available from AMOR) to turn paper templates into electronic data. Accuracy 1:1;
Second, use smart nesting software to set the size, quantity, and name of the electronic template. Then automatic nesting;
Finally, the nested graphics are transferred to an automated fabric cutter. Start automated cutting.
Compared with manual cutting fabrics, the advantages of CNC fabric cutting machines:
1. Automatic nesting is completed within 1-2 minutes, and the nesting scheme provided can save 3%-5% of the fabric than manual labor;
2, using an automatic fabric cutting machine to cut fabrics, standards, low defect rate;
3, a set of templates only need to be nested once, without repeating nesting like manual cutting, saving working time.
Many customers found a problem when using the automatic textile cutting machine: the low accuracy of automatic feeding leads to low work efficiency, the need to manually correct the conveyance of the cloth, and the automatic continuous cutting is not possible. How does AMOR achieve automatic and continuous cutting of the fabric?
AMOR is equipped with automatic correcting function for the feeding system of automatic textile cutting machine, which realizes the accurate conveying of fabric without manual correction, and the continuous feeding error is controlled at 5mm.
Of course, we can select the graphics that need to extract the contours on the software, and limit the range of the extracted contours to extract the outline of the specified graphics.
First of all: Add a closed black outline on the outside of the figure, the width of the outline is more than 2mm, the thicker the general outline, the easier it is to extract;
Secondly, a distance greater than 5 mm is left between the two figures, so that the contour can be fully contrasted with the background, so that the contour can be quickly extracted.
This cutting machine consists of two systems – a contour recognition system and an automatic cutting system.To achieve the most accurate cutting, you must ensure that the reading of the graphic position is consistent between the two systems. We need to do the calibration work before using the machine. First, on a flat white paper, use the automatic cutting system to cut the square of the whole surface, use the contour cutting system to read the square position, and then compare the cutting system. With the position error of the contour recognition system, the contour recognition system can then be adjusted according to the actual cutting position of the square, thereby achieving consistency between the contour recognition system and the automatic cutting system coordinate points.
Reason 1: The significance of the large-format CCD contour recognition system is that the cutting of the oversized graphics can be completed in one plane to avoid the errors caused by the splicing and cutting;
Reason 2: The large-format CCD contour automatically recognizes the working mode of the cutting system—identifying the pattern range, then cutting and cutting only the closed pattern, so when the contour of the graphic is larger than the cutting table of the machine, the outline of the graphic cannot be extracted.