The weather on the first day of September was very sunny. I came to the use site of the filter cloth cutting machine with our technical team. This is a pleasant visit. The customer is a professional filter system manufacturer. In 2018, he purchased an AMOR filter cloth laser cutting machine. This year, due to the increase of orders, the customer added a laser filter cloth cutting machine, so that the customer has two laser filter cloth cutting machines.
When we arrived at the customer’s site, the operator was cutting the filter cloth with a laser fabric cutter and showed us the cutting effect of the machine. Need to emphasize that the operator of the machine is a big sister who is about 50 years old, but she can operate the machine very skillfully now.
In communication with the customers in the filter cloth industry, we have a better understanding of the characteristics of the filter cloth. Filter cloth, a filter medium woven from natural or synthetic fibers. Commonly used materials are cotton, hemp, wool, silk, asbestos fiber, glass fiber, and some synthetic fibers. For example, cotton woven canvas, twill, and woolen velvet. The filter cloth also includes a metal mesh or a mesh. Filter cloths and screens made of polyester, polypropylene, nylon, nylon, and cotton are widely used in pharmaceutical, chemical, dye, steel, construction, iron, chemical, ceramic, cement, geological, mineral and other industries. Special filter cloth: aramid, PTFE, PVDF, etc., high temperature.
We also visited several other filter cloth production plants, and they were very satisfied with the machine because they used automated production equipment to help them solve many problems.
AMOR filter cloth laser cutting machine is specially designed for the cutting requirements of the filter cloth industry and has four characteristics:
1. Equipped with automatic feeding platform to realize automatic cutting of filter cloth;
2. Large-format cutting, the laser power output is consistent at each position on the work surface;
3. Efficient hybrid servo motor, fast and efficient, and stable processing quality;
4. Configurable marker pen tool, can realize a variety of processing requirements for cutting, punching and marking at one time.
Through communication with customers, we learned that the filter cloth laser cutting machine helps customers solve 4 problems:
1. Reduce the dependence of the filter cloth production on labor;
In the cutting of glass fiber dust cloth, the traditional method is manual cutting, but because the glass fiber is extremely thin, it is easy to damage the human body during the cutting process. Therefore, the cutting workers are difficult to recruit and cannot guarantee the timely completion of the order. The laser cutting machine without filtering cloth can work continuously for 24 hours.
2. Improve the efficiency of filter cloth cutting;
The efficiency of a laser cutting machine is equivalent to 3-4 workers, and automatic cutting improves work efficiency.
3. Improve the precision of filter cloth cutting;
The filter material requires more and more fine pores, especially in micro-hole processing, and manual cutting is difficult to meet the accuracy requirements. The laser cutting is controlled by numerical control, and the cutting is accurate, and the circular hole with a diameter of 1 mm can be cut.
The laser cutting has the function of locking the edge, and the edge of the cut filter cloth is very smooth and tidy, which improves the filtering effect.
4. Reduce the production cost of filter cloth cutting;
The labor cost of the filter cloth cutting is very high, and the laser filter cloth cutting machine replaces the worker production, which reduces the processing cost.
Based on the needs of filter cloth manufacturers, AMOR has introduced a variety of revolutionary solutions to solve the bottlenecks of cutting, cutting, punching and trimming of filter materials, and has taken advantage of laser technology – contactless High energy and high speed are fully applied to the actual processing, opening up new processing ideas and models for the filtration industry.